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mcl12mcl12
mcl12mcl12

CNC Trainer Lathe Machine
Model : MCL12

  • Industrial CNC system
  • Graded Castings, Floor Standing Robust Machine
  • 4 Station Automatic Tool Turret
  • Online Graphical Simulation Facility
  • Steel Cutting Machine
  • Safety Alarms & Self Diagnostics
  • Robust Mechanical and powerful drives
  • 2 HP, AC Spindle with VFD
  • ISO 40 Spindle Taper
  • CAD/CAM Compatible

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Product Description

The MCL 10 trainer lathe is designed to provide a versatile PC-At based CNC system at affordable cost. Simultaneous 2-axis control enables linear and mulch-quadrant circular interpolation. Several part programs are provided to demonstrate facing, turning, taper cutting, grooving and chamfering operations.

PC Based CNC ControllerSimulate UtilityTrainingRobust Mechanical SystemSafety & Emergency
The Mcl 10 lathe is operated under program control using a dedicated PC. the usr interface development environment used for entering part programs, simulating the resulting tool movements, editing the part program as required and finally machining the actual part. Actual machining operation is password protected and electronically interlocked so that the supervisor is always in control avoiding mishandling of the system by students. While executing the part program of MCL 10 systems scrolls the program instructions and identifies the command line currently being executed allowing the student to co-relate each instruction with the machine operation. The system allows entering of offsets to impart training in the intricacies of tool wear and tool-nose radius compensation. Spindle and coolant pump ON/OFF under program control using standard M Codes is provided. A special section on diagnostics allows the student to quickly check and troubleshoot operation of the various limit switches and individual axes motions.
With the simulate function provided in the MCL 10 trainer the student can quickly check tool path motions on the PC screen and amend mistakes before attempting to machine the part. This function reduces development time and minimizes changes of machine damage and wastage of materials
A rewind/ repeat function (M30 command) provided in the software of the MCL 10 trainer lathe allows the student to produce several parts without altering machine settings and analyse the precision and tolerance achieved in the samples. This features enables training in metrology, inspections and quality control aspects and can also be used for limited quantity production runs.
The MCL 12 trainer lathe is built on a rugged and study ground bed. Both axes are driven by powerful stepper motors and ball screws which makes cutting of steel possible. The MCL 12 is provided with a dual tool holder and the system automatically selects the tool specified through standard T commands. The standard tool holder provided with the system allows use of ISO specified tool bits of any reputed make so that students can learn the importance of appreciate tool selection for achieving a variety of machining objectives such as good finish or minimum machine time. Optional tool holders are also available to operate with low cost local tools to keep consumables cost at an affordable level
The MCL 10 has in built limit switches which automatically inhibit motion beyond allowable limits to avoid damage to the machine. An emergency stop provided on the main machine is active all the time and will disable all motions and spindle drive as soon as it is pressed.

Additional Information

Model

MCL12

Warranty

1 Year

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Mechanical CapacitiesElectrical capacitiesCNC SystemStandard Accessories
Machine Type Floor Standing Machine
Machine Structure Fabricated Cast Iron Structure
Machine Bed Flat Bed
Center height 180 - 220 mm
Swing over axis 75 mm
Travel X axis 125 mm
Travel Z axis 250 mm
Chuck Self Centering 3 Jaw Manual Chuck
Spindle Nose Taper ISO 40
Spindle Bore 30 mm
Maximum machining Diameter 80 mm
Transmission Ball Screw & Linear Guide ways
Lubrication system Automatic Lubrication Pump
Coolant Tank Capacity 40 Liters
Machine weight 900 kg
Machine Size 1500 x 800 x 900 mm
Spindle Motor 2 H.P AC Induction Motor
Spindle Speed 100 - 2800 rpm
Spindle Drive Variable Frequency Drive
Axis Motor Servo Motor
Number of Axis 2
Supply 220v,50hz,3 phase for machine
Automatic Tool Turret 4 Station Automatic Tool Turret
CNC Controller HUST CNC Controller H4P-T with Panasonic Servo System
Type of Control System Industrial CNC Controller with provision to connect to PC
Tool Path Simulation Provided
Input System Metric/Inch
Backlash compensation Provided
Axis Feed Rate 0 – 3000 mm/min
Axis Rapid rate 5000 - 10000 mm/min
Resolution 0.001 mm
Repeatability ± 0.002 mm
CNC Programming Standard ISO ( G , M , F, T Codes)
Program Dwell Provided
Block Skip Function Provided
Emergency Stop Provided
Supervisor Lock Provided
Password Protection Provided
Graphical Simulation Online Simulation Provided
Self Diagnostic Function Provided
DNC communication Possible
CAD/CAM Compatibility Possible
Hand wheel operation MPG for manual operation (Optional)
Co-ordinate system Absolute and incremental
Axis feedback 100% Closed Loop
Option skip function Available
Optional stop and feed hold function Available
Manual data input Available
Online acceleration/Deceleration Available
Mirror effect cutting Available
Tool radius compensation Available
Rectangular grooving Available
Tool radius compensation Available
Circular grooving Available
Boring canned cycle Available
Soft over travel limits Available
Feed rate commands Either mm/min or mm/rev both possible
Feedback resolution of axis motor 10000 pulses per revolution
Feedback of spindle motor 4096 pulses per revolution
Interpolation of Axis Two axis at any time
On Screen Diagnostics Possible
Output Control in Auto & MDI mode Possible
On Screen Line Simulation Possible
Input feedback in Auto Mode Possible
Feed Override 0-150%
Spindle override 0-100%
Turning & Facing Tool with spare Insert Shank 20 mm
Brazed Parting Tool Shank 20 mm
Threading Tool with insert 20 mm
Automatic Lubrication Pump Provided
Coolant Pump + Coolant Oil (1 Ltr) Provided
Manual explaining Training, Operations, Experiments and Machine’s working Provided
Raw Material for trial (Steel Rod mm) Provided (1 Nos)
Vibration Damping Pads Provided (4 Nos)
Tool Kit containing Allen Keys, Screw Driver, Spanner as required in machine Provided (1 Each)
Isolation Transformer Provided
4 Station Automatic Tool Turret Provided