CNC Trainer Lathe Machine : Model-MCL12
- Industrial CNC system
- Graded Castings, Floor Standing Robust Machine
- 4 Station Automatic Tool Turret
- Online Graphical Simulation Facility
- Steel Cutting Machine
- Safety Alarms & Self Diagnostics
- Robust Mechanical and powerful drives
- 2 HP, AC Spindle with VFD
- ISO 40 Spindle Taper
- CAD/CAM Compatible
- Description
- Additional Information
- Reviews (0)
- Specifications
Product Description
The MCL 10 trainer lathe is designed to provide a versatile PC-At based CNC system at affordable cost. Simultaneous 2-axis control enables linear and mulch-quadrant circular interpolation. Several part programs are provided to demonstrate facing, turning, taper cutting, grooving and chamfering operations.
PC Based CNC ControllerSimulate UtilityTrainingRobust Mechanical SystemSafety & Emergency
The Mcl 10 lathe is operated under program control using a dedicated PC. the usr interface development environment used for entering part programs, simulating the resulting tool movements, editing the part program as required and finally machining the actual part. Actual machining operation is password protected and electronically interlocked so that the supervisor is always in control avoiding mishandling of the system by students. While executing the part program of MCL 10 systems scrolls the program instructions and identifies the command line currently being executed allowing the student to co-relate each instruction with the machine operation. The system allows entering of offsets to impart training in the intricacies of tool wear and tool-nose radius compensation. Spindle and coolant pump ON/OFF under program control using standard M Codes is provided. A special section on diagnostics allows the student to quickly check and troubleshoot operation of the various limit switches and individual axes motions.
With the simulate function provided in the MCL 10 trainer the student can quickly check tool path motions on the PC screen and amend mistakes before attempting to machine the part. This function reduces development time and minimizes changes of machine damage and wastage of materials
A rewind/ repeat function (M30 command) provided in the software of the MCL 10 trainer lathe allows the student to produce several parts without altering machine settings and analyse the precision and tolerance achieved in the samples. This features enables training in metrology, inspections and quality control aspects and can also be used for limited quantity production runs.
The MCL 12 trainer lathe is built on a rugged and study ground bed. Both axes are driven by powerful stepper motors and ball screws which makes cutting of steel possible. The MCL 12 is provided with a dual tool holder and the system automatically selects the tool specified through standard T commands. The standard tool holder provided with the system allows use of ISO specified tool bits of any reputed make so that students can learn the importance of appreciate tool selection for achieving a variety of machining objectives such as good finish or minimum machine time. Optional tool holders are also available to operate with low cost local tools to keep consumables cost at an affordable level
The MCL 10 has in built limit switches which automatically inhibit motion beyond allowable limits to avoid damage to the machine. An emergency stop provided on the main machine is active all the time and will disable all motions and spindle drive as soon as it is pressed.
Additional Information
Model | MCL12 |
---|---|
Warranty | 1 Year |
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Mechanical CapacitiesElectrical capacitiesCNC SystemStandard Accessories
Machine Type | Floor Standing Machine |
Machine Structure | Fabricated Cast Iron Structure |
Machine Bed | Flat Bed |
Center height | 180 - 220 mm |
Swing over axis | 75 mm |
Travel X axis | 125 mm |
Travel Z axis | 250 mm |
Chuck | Self Centering 3 Jaw Manual Chuck |
Spindle Nose Taper | ISO 40 |
Spindle Bore | 30 mm |
Maximum machining Diameter | 80 mm |
Transmission | Ball Screw & Linear Guide ways |
Lubrication system | Automatic Lubrication Pump |
Coolant Tank Capacity | 40 Liters |
Machine weight | 900 kg |
Machine Size | 1500 x 800 x 900 mm |
Spindle Motor | 2 H.P AC Induction Motor |
Spindle Speed | 100 - 2800 rpm |
Spindle Drive | Variable Frequency Drive |
Axis Motor | Servo Motor |
Number of Axis | 2 |
Supply | 220v,50hz,3 phase for machine |
Automatic Tool Turret | 4 Station Automatic Tool Turret |
CNC Controller | HUST CNC Controller H4P-T with Panasonic Servo System |
Type of Control System | Industrial CNC Controller with provision to connect to PC |
Tool Path Simulation | Provided |
Input System | Metric/Inch |
Backlash compensation | Provided |
Axis Feed Rate | 0 – 3000 mm/min |
Axis Rapid rate | 5000 - 10000 mm/min |
Resolution | 0.001 mm |
Repeatability | ± 0.002 mm |
CNC Programming | Standard ISO ( G , M , F, T Codes) |
Program Dwell | Provided |
Block Skip Function | Provided |
Emergency Stop | Provided |
Supervisor Lock | Provided |
Password Protection | Provided |
Graphical Simulation | Online Simulation Provided |
Self Diagnostic Function | Provided |
DNC communication | Possible |
CAD/CAM Compatibility | Possible |
Hand wheel operation | MPG for manual operation (Optional) |
Co-ordinate system | Absolute and incremental |
Axis feedback | 100% Closed Loop |
Option skip function | Available |
Optional stop and feed hold function | Available |
Manual data input | Available |
Online acceleration/Deceleration | Available |
Mirror effect cutting | Available |
Tool radius compensation | Available |
Rectangular grooving | Available |
Tool radius compensation | Available |
Circular grooving | Available |
Boring canned cycle | Available |
Soft over travel limits | Available |
Feed rate commands | Either mm/min or mm/rev both possible |
Feedback resolution of axis motor | 10000 pulses per revolution |
Feedback of spindle motor | 4096 pulses per revolution |
Interpolation of Axis | Two axis at any time |
On Screen Diagnostics | Possible |
Output Control in Auto & MDI mode | Possible |
On Screen Line Simulation | Possible |
Input feedback in Auto Mode | Possible |
Feed Override | 0-150% |
Spindle override | 0-100% |
Turning & Facing Tool with spare Insert | Shank 20 mm |
Brazed Parting Tool | Shank 20 mm |
Threading Tool with insert | 20 mm |
Automatic Lubrication Pump | Provided |
Coolant Pump + Coolant Oil (1 Ltr) | Provided |
Manual explaining Training, Operations, Experiments and Machine’s working | Provided |
Raw Material for trial (Steel Rod mm) | Provided (1 Nos) |
Vibration Damping Pads | Provided (4 Nos) |
Tool Kit containing Allen Keys, Screw Driver, Spanner as required in machine | Provided (1 Each) |
Isolation Transformer | Provided |
4 Station Automatic Tool Turret | Provided |
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